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| www..com Packed with ideal functions for machine control. Fast! Small! Seamless! The CJ1 Series has expanded to meet the requirements of compact and generalpurpose devices and to support the downsizing of machinery with greater added value. www..com Maintenance improved using Memory Cards (compact flash cards). 90 mm Depth 65 mm Program capacity The CJ1M's memory allocations, instructions, and I/O Units are compatible with CJ1G/H models. This means that existing programs and equipment can be easily reused in small and large-scale installations. 120 Ksteps 60 Ksteps 30 Ksteps 20 Ksteps 10 Ksteps Processing speed: 100 s for LD. Processing speed: 40 s for LD. Processing speed: 20 s for LD. CJ1H CJ1G CJ1M 320 points 2 640 points 960 points 1280 points 2560 points I/O points Contributing to Machine Downsizing Even though the CPU Unit is only 31-mm wide, it is equipped with RS-232C and peripheral ports as well as an interface for Memory Cards. www..com CJ1M Compact design that allows use in devices of shoulderwidth dimensions or smaller. CJ1M-CPU12 (10 Ksteps) CJ1M-CPU13 (20 Ksteps) 31 mm CQM1H Approx. of the volume of the CQM1H. 31 mm 50% Built-in Positioning Functions Lineup includes CPU Unit with built-in pulse input/output functions. This CPU Unit can be used for simple positioning, allowing further downsizing. Pulse output function: 100 kHz, 2 axes Counter function: Phase differential, 30 kHz, 2 axes Single phase, 60 kHz, 2 axes Interrupt functions: 4 points These functions can be used at the same time. CJ1M-CPU22 (10 Ksteps) CJ1M-CPU23 (20 Ksteps) Combining Units with Greater Efficiency The CJ1M does not require a backplane, allowing Units to be combined flexibly. Despite not having a backplane, it is still possible to leave words empty for future expansion. Systems can be expanded to include more I/O without making any changes to existing I/O word allocations. Uses the same construction as the CQM1 -- no backplane required. Empty words can be set using CX-Programmer. Word 2 Word 3 Wd 0 Wd 1 Wd 4 Wd 5 Wd 6 Words in the I/O Area can be left empty to allow Units to be added here in the future. Choose the Units to suit the application. I/O Unit Analog I/O Unit Temperature Control Unit Serial Communications Unit Position Control Unit High-speed Counter Unit Device Unit CompoBus/S Unit Ethernet Unit Controller Link Unit 3 More freedom and higher precision -- pulse I/O control provides greater added value to machines. Substrate transfer equipment Packaging equipment Foodstuff equipment Electronic component assembly equipment Inspection equipment www..com Pulse Output Function Origin Search Function (ORG) Origin search can be executed with just one instruction (ORG). Using error counter reset output minimizes position displacement when performing origin search with a servomotor. Supported by CJ1M-CPU22/CPU23 Pulses can be output at 100 kHz for two axes with a minimum startup time of 46 s. Interrupt Feeding (ACC + PLS2) Speed control (ACC) A fixed number of pulses are output and then pulse output stops. Positioning with Trapezoidal Acceleration/Deceleration (PLS2) Positioning is easy with special Acceleration instruction Startup frequency (PLS2). Target speed control Travel distance Deceleration PLS2 execution Feeding control of packaging materials Deceleration Trapezoidal positioning with Acceleration different acceleration and deceleration times is possible. Positioning where the target speed is not reached is also possible (triangular control). Changing the Target Position during Positioning (PLS2 + PLS2) Trapezoidal control (PLS2) The target position can be changed after instruction execution. Positioning in the opposite direction is also possible. PLS2 execution Positioning for substrate racks Positioning for the rail width in substrate transfer equipment Target position (frequency, acceleration/deceleration) changed Positioning Control Based on Data Measured after Startup Camera Controller RS-232C PT SMARTSTEP The minimum startup time (i.e., the time between instruction execution and pulse output) is 46 s, with an impressive 70 s for trapezoidal acceleration/deceleration. Servomotor Control with Standby at Reference Position for Errors 4 High-speed Counter Input Function Linear Mode Circular Mode Supported by CJ1M-CPU22/CPU23 100-kHz single-phase and 50-kHz phase-differential counter input are possible for two axes. Use either 100-kHz single-phase input or 50-kHz phase-differential input for high-speed line driver input. (With 24-VDC input, 60-kHz single-phase input and 30-kHz phase-differential input are available.) Electronic component Assembly process for electronic components Inverter CJ1M www..com conveyor, etc. Motor I/O CJ1M Incremental encoder High-speed counter input Incremental encoder Frequency (Speed) Measurement Function Measurement of the rate of rotation in inspection applications and display of the conveyor speed for tact time are possible without using a special speed calculation device. The present count value can be monitored during high-speed count input using the PRV (HIGH-SPEED COUNTER PV READ) instruction. High-speed counter input Interrupt Input Function Supported by CJ1M-CPU22/CPU23 Four interrupt inputs or four quick-response inputs (pulse width: 30-s min.) can be used. Application Example Interrupt input Item under inspection (e.g., encoder) Interrupt ON Measures the number of pulses for a specific angle Interrupt tasks can be started on the rising edge or falling edge of interrupt input signals allowing precise recording and judgement of inspection data (e.g., for electronic components). Interrupt input Interrupt OFF High-speed counter input Input from an electronic component that generates pulse signals Measured during this interval Pulses from encoder Pulse output CJ1M Servomotor The item under inspection is rotated with a motor. Lineup Includes Quick-response Input Unit In applications where signals are exchanged with inspection equipment, it is sometimes necessary to have several points receiving short pulse signals that cannot be handled as regular I/O. The Quick-response Input Unit helps meet this requirement. Pulse signals of width 50-s min. Inspection equipment Inspection equipment 5 Maintenance improved using Memory Cards (c Memory Cards make it easy to change programs. Using compact flash cards allows programs to be changed by email as well as post. Example of Memory Card Application Equipment manufacturer File created with CX-Programmer. End-user in remote location Files received and copied to compact flash cards (e.g., using Explorer). CX-Programmer is not required. www..com Program file (AUTOEXEC.OBJ) and data memory file (ATEXECDM.IOM) sent via email. The compact flash card is taken to the production site, inserted in the CJ1 CPU Unit, and the power is turned ON. The files are read automatically. Operation is possible with the modified program. CJ1M Programs can be written to a compact flash card without a PLC being present. The cards can be used with PC card slots, which are built into most laptop computers, and so special peripheral devices are not required. Until Now CX-Programmer CJ Series CX-Programmer Written directly to compact flash card Memory Cassette (EEPROM) PLC required PLC not required Logging possible for production conditions and inspection data. A computer is not required at the production site, enabling downsizing and cost reductions. Until Now Production site CJ Series Production site Computer not required Data can be saved in the Memory Card in a file format that can be read using Microsoft Excel, such as CSV or text format. FD PLC CJ1M Logging Memory Card 6 ompact flash cards). Serial PLC Link Function Supported by the CJ1M CPU Unit's built-in RS-232C Board. Serial PLC Links can be used for exclusive control between loaders and unloaders in substrate transfer equipment and for the exchange of temperatures and times between conveyor ovens. www..com CJ1M CJ1M Data can be exchanged via Serial PLC Links involving up to nine CJ1M PLCs using the built-in RS-232C Boards. Up to ten words per PLC can be allocated to the Serial PLC Links. RS-232C can be converted to RS-422A easily using a CJ1W-CIF11 RS-422A Converter. Slave Master Slave No. 0 Slave No. 1 Slave No. 7 PT NS-AL002 required with NS-series PT. Total cable length: 50 m max. RS422/485 RS-422A Converter CJ1W-CIF11 Master An NT/NS-series PT can also be connected as a slave (1:N NT Link). In this case, data can be exchanged via NT Link with the master only. It is allocated one slave node. Slave No. 0 Slave No. 1 Master Slave No. 0 Slave No. 1 Master Slave No. 0 Slave No. 1 Master Slave No. 0 Slave No. 1 10 words 10 words 10 words Slave No. 7 Slave No. 7 Slave No. 7 Slave No. 7 10 words Cam switch control is easy with ladder instructions. The comparison data (i.e., the source data, S) is compared with 256 sets of upper and lower limits, and the corresponding bits are turned ON if the source data is within range. If the upper limit is less than the lower limit, a comparison straddling 0 (degrees) is performed. CJM1 instruction The BCMP (UNSIGNED BLOCK COMPARE) instruction can also be used for angle comparisons and comparison data settings that straddle 0 (BCMP2). Inside set range: 1 Outside set range: 0 D Bit 0 T T+1 Comparison data S T+3 Interval 0 Interval 1 N A A N = 255 max. Interval 0 Interval 1 B B T+2 T+ 4 D + 15 max. T + 2N + 1 Interval N A Interval N B T + 2N + 2 Note: A can be greater than, equal to, or smaller than B. Comparison Data Example Angle Data Controlling machinery with timing regulated by angle (cam switch control) Absolute encoder Input Unit (e.g., CJ1W-ID211) Output 1 Output 2 Output 0 Repeated Timer Startup Controlling machinery with timing regulated by timer (rotary timer control) Output 15 Example Angle: 0 Timer: 0.00 s 180 5.00 s 360 10.00 s 7 CJ-series Lineup Power Supply Unit CPU Unit Memory Card HMC-EF171/371/571 CJ1W-PA202 (14 W, AC) CJ1W-PA205R (25 W, AC) CJ1W-PD025 (25 W, DC) CJ1M-CPU12 (10 Ksteps) CJ1M-CPU13 (2 Ksteps) Models with Built-in I/O CJ1M-CPU22 (10 Ksteps) CJ1M-CPU23 (20 Ksteps) RS-422A Converter End Cover www..com End Plate PFP-M (included with CPU Unit) CJ1W-CIF11 (non-isolated converter for converting RS-232C to RS-422/485) CJ1W-TER01 (included with CPU Unit) I/O Control Unit CPU Rack DIN Track PFP-50N/100N/100N2 CJ1W-IC101 (required for expansion) Power Supply Unit I/O Interface Unit I/O Connecting Cable CS1W-CN 3 (30 cm, 70 cm, 2 m, 3 m, 5 m, 10 m, 12 m) CJ1W-PA205R CJ1W-PA202 CJ1W-PD025 CJ1W-II101 End Cover End Plate Expansion Rack PFP-M (included with I/O Interface Unit) CJ1W-TER01 (included with I/O Interface Unit) DIN Track Expansion is possible with the CJ1M-CPU13/23 only. PFP-50N/100N/100N2 8 Basic I/O Units (Allocated words: CIO 0000 to CIO 0039. Allocated in word units (16 bits) according to the mounting position, starting from the left.) Input Units 16-point DC Input Unit CJ1W-ID211 32-point DC Input Unit CJ1W-ID231 32-point DC Input Unit CJ1W-ID232 64-point DC Input Unit CJ1W-ID261 64-point DC Input Unit CJ1W-ID262 8/16-point AC Input Units CJ1W-IA111/201 www..com Output Units 8-point Transistor Output Units CJ1W-OD201/202 16-point Transistor Output Units CJ1W-OD211/212 32-point Transistor Output Unit CJ1W-OD231 32-point Transistor Output Units CJ1W-OD232/233 64-point Transistor Output Unit CJ1W-OD261 64-point Transistor Output Unit CJ1W-OD263 Interrupt Input Unit Quick-response Input Unit 8-point (independent-contact) Relay Output Unit CJ1W-OC201 16-point Relay Output Unit CJ1W-OC211 8-point Triac Output Unit CJ1W-OA201 16-point Interrupt Input Unit CJ1W-INT01 16-point Quick-response Input Unit CJ1W-IDP01 Special I/O Units (Allocated words: CIO 2000 to CIO 2959, 10 words per Unit. Allocated according to unit number.) Analog Input Units CJ1W-AD081-V1 (8 points) CJ1W-AD041-V1 (4 points) Analog Output Units CJ1W-DA041 (4 points) CJ1W-DA021 (2 points) Position Control Units CJ1W-NC4 3 (4 axes) CJ1W-NC2 3 (2 axes) CJ1W-NC1 3 (1 axis) High-speed Counter Unit CJ1W-CT021 (2 axes) Temperature Control Units CJ1W-TC001/002 (4 loops, thermocouple input) CJ1W-TC003/004 (2 loops, thermocouple input, heater burnout detection) CJ1W-TC101/201 (4 loops, platinum resistance thermometer input) CJ1W-TC103/104 (2 loops, platinum resistance thermometer input, heater burnout detection) CompoBus/S Master Unit CJ1W-SRM21 CPU Bus Units (Allocated words: CIO 1500 to CIO 1899, 25 words per Unit. Allocated according to unit number.) Serial Communications Units CJ1W-SCU41 (one RS-232C port and one RS-422/485 port) CJ1W-SCU21 (two RS-232C ports) Ethernet Unit CJ1W-ETN11 Controller Link Unit CJ1W-CLK21 DeviceNet Unit CJ1W-DRM21 9 Connections to Programming Devices Serial Communications Unit Peripheral port www..com Connecting Cables CS1W-CN226 (for IBM PC/AT or compatible, 2 m) CS1W-CN626 (for IBM PC/AT or compatible, 6 m) Programming Devices IBM PC/AT or compatible Support Software CS1W-CN118 RS-232C Cable XW2Z-@00S -@(@) IBM PC/AT or compatible CX-Programmer Ver. 3.0 WS02-CXPC1-EV3 (See below.) Connecting Cable CQM1-CIF02 (for IBM PC/AT or compatible) IBM PC/AT or compatible CX-Simulator Ver. 1.3 WS02-SIMC1-E CS1W-CN114 XW2Z-200S-CV (for IBM PC/AT or compatible) XW2Z-500S-CV (for IBM PC/AT or compatible, 5 m) IBM PC/AT or compatible Note: Use version 3 of CX-Programmer with CJ1M PLCs. The following cables can be used for Host Link connections only: XW2Z-200S-V (for IBM PC/AT or compatible, 2 m) XW2Z-500S-V 9for IBM PC/AT or compatible, 5 m) CS1W-CN224 CS1W-CN624 C200H-PRO27-E CS1W-KS001-E + CS1W-CN114 CQM1-PRO01-E CS1W-KS001-E + Equipped with cable (2 m) CQM1H-PRO01-E CS1W-KS001-E + Equipped with cable (2 m) 10 CJ1M CPU Units CJ1M-CPU12/13 CJ1M-CPU22/23 www..com Cu CPU Units Model Number of I/O bits Maximum number of Expansion Racks None 1 Unit Maximum number of connectable Units 10 Units Program capacity Data memory capacity LD instruction processing speed 100 ns Built-in ports Mountable options Built-in I/O CJ1M-CPU12 320 points CJ1M-CPU13 640 points 10 Ksteps CPU Rack: 20 Ksteps 10 Units Expansion Rack: 10 Units 10 Units 10 Ksteps CPU Rack: 20 Ksteps 10 Units Expansion Rack: 10 Units 32 Kwords (DM only, no EM) Peripheral Memory port and RS- Card (com232C port pact flash) None CJ1M-CPU22 320 points CJ1M-CPU23 640 points None 1 Unit 10 inputs and 6 outputs Inputs: 4 interrupt inputs (pulse catch); 2 highspeed counter inputs (Phase differential: 50 kHz; Single phase: 100 kHz) Outputs: 2 pulse outputs (2 points for positioning, 100-kHz speed control, and PWM output) Dimensions CPU Unit 2.7 End Plate 2.7 CJ1M-CPU12/13 CJ1M-CPU22/23 (Provided with the CPU Unit.) RS-422A Converter CJ1W-CIF11 38.8 Rack Dimensions 27 90 90 83.7 34 2.7 31 65 73.9 2.7 49 Weight: 170 g 65 83.6 Weight: 20 g 14.7 W 65 90 35.4 27.6 Weight: 120 g 11 Unit Dimensions Power Supply Units 8/16-point Basic I/O Units 2.7 Width W (mm) When Used with a CJ1WPA202 Power Supply Unit (AC, 14 W) Number of I/O Units with 31-mm width CJ1M-CPU12/13 121.7 152.7 183.7 214.7 245.7 276.7 307.7 338.7 369.7 400.7 CJ1M-CPU22/23 139.7 170.7 201.7 232.7 263.7 294.7 325.7 356.7 387.7 418.7 90 W PA202 45 PA205R 80 PD025 65 W 65 81.6 90 1 2 3 4 5 6 7 8 2.7 31 65 89 www..com 9 10 32-point I/O Units Fujitsu connector 2.7 (112.5) MIL connector 64-point Basic I/O Units MIL connector 2.7 90 90 I/O Units with 20-mm width: * 32-point Basic I/O Units * CompoBus/S Master Units I/O Units with 31-mm width: * Basic I/O Units other than the above Special I/O Units CPU Bus Units 31 65 66.5 (112.5) 65 83.6 2.7 20 65 A 65 83.6 2.7 Current Consumption CPU Unit Current Consumption Model CJ1M-CPU12/ CPU13 CJ1M-CPU22/ CPU23 Current consumption Current at 5 V consumption at 24 V 0.58 A 0.64 A - Calculation Example for Power and Current Consumption The configuration in this example is possible with the CJ1W-PA202 Power Supply Unit (14 W). Model Specification Current Current consumption at consumpti 5V on at 24 V 0.64 A 0.04 A 0.096 A 0.096 A Power Supply Unit Capacity Model Current Current consumption consumption at at 5 V 24 V 0.4 A CJ1W-CPU23 CJ1W-CIF11 CJ1W-ID211 CJ1W-ID261 CJ1W-OC211 0.8 A CJ1W-OD211 CJ1W-OD261 0.8 A CPU Unit RS-422A Converter 16-point DC Input 0.08 A Unit 64-point DC Input 0.09 A Unit 16-point Relay Output Unit 16-point Relay Output Unit 64-point Transistor Output Unit 0.11 A 0.10 A 0.17 A CJ1W-PA202 Maximum 2.8 A current output Maximum power output 14 W CJ1W-PA205R Maximum 5.0 A current output Maximum power output CJ1W-PD025 25 W Maximum 5.00 A current output Maximum power output 25 W CJ1W-AD08-V1 8-point Analog In- 0.42 A put Unit CJ1W-NC413 4-axis Position Control Unit 0.36 A 2.01 A 12.35 W Total current consumption Total power consumption 12 Common Specifications Item Control method I/O control method Programming Instruction length Ladder instructions Execution time Basic instructions Special instructions Overhead time Unit connection method Mounting method www..com Number of tasks Interrupt types Stored program Cyclic scan and immediate processing are both possible. Ladder diagram 1 to 7 steps per instruction Approx. 400 (3-digit function codes) 0.01 s min. 0.3 s min. 0.5 ms No backplane (Units joined together with connectors.) DIN track mounting (screw mounting not possible) 288 (cyclic tasks: 32, interrupt tasks: 256) Scheduled interrupts: Interrupts generated at a specified interval based on the CPU Unit's built-in clock. I/O interrupts: Interrupts from Interrupt Input Units or from built-in inputs (CJ1M-CPU22/23 only). Power OFF interrupts: Interrupt executed when CPU Unit's power is turned OFF. External interrupts: Interrupts from Special I/O Units and CPU Bus Units. Specification Calling subroutines from multiple Supported using global subroutines. tasks CIO (Core I/O) Area I/O Area 640 (40 words): CIO 000000 to CIO 003915 (words CIO 0000 to CIO 039) Setting of first rack words can be changed from default (CIO 0000) to CIO 0000 to CIO 0999. I/O bits are allocated to Basic I/O Units. 10 input bits: CIO 296000 to CIO 296009 10 output bits: CIO 296100 to CIO 296105 Built-in I/O bits are allocated to the CPU Unit's built-in inputs and outputs (CJ1MCPU22/23 only). 3,200 (200 words): CIO 100000 to CIO 119915 (words CIO 1000 to CIO 1199) Link bits are used for data links in Controller Link systems. These bits can be used as work bits when not used for the applications described on the left. Built-in I/O Area Link Area CPU Bus Unit 6,400 (400 words): CIO 150000 to CIO 189915 (words CIO 1500 to CIO 1899) Area Special I/O Unit Area Serial PLC Link Area DeviceNet Area 15,360 (960 words): CIO 200000 to CIO 295915 (words CIO 2000 to CIO 2959) Special I/O Unit bits are allocated to Special I/O Units (10 words per Unit). 90 (90 words): CIO 310000 to CIO 318900 (words CIO 3100 to CIO 3189) Serial PLC Link words are used for data links in Serial PLC Link systems. 9,600 (600 words): CIO 320000 to CIO 379915 (words CIO 3200 to CIO 3799) DeviceNet bits are allocated to Slaves for DeviceNet Unit remote I/O communications when the master function is used with fixed allocations. Fixed allocation setting 1 Outputs: CIO 3200 to CIO 3263 Inputs: CIO 3300 to CIO 3363 Fixed allocation setting 2 Outputs: CIO 3400 to CIO 3463 Inputs: CIO 3500 to CIO 3563 Fixed allocation setting 3 Outputs: CIO 3600 to CIO 3663 Inputs: CIO 3700 to CIO 3763 13 Item Internal I/O Area (work bits) Specification 4,800 (300 words): CIO 120000 to CIO 149915 (words CIO 1200 to CIO 1499) 37,504 (2,344 words): CIO 380000 to CIO 614315 (words CIO 3800 to CIO 6143) These bits in the CIO Area are used as work bits in programming to control program execution. They cannot be used for external I/O. 8,192 (512 words): W00000 to W51115 (words W000 to W511) These bits are used as work bits in programming to control program execution. They cannot be used for external I/O. Note: When using work bits in programming, use bits in the Work Area first before using bits from other areas. These bits can be used as work bits when not used for the applications described on the left. Work Area Holding Area 8,192 (512 words): H00000 to H51115 (words H000 to H511) Holding bits are used to control execution of program, and maintain their ON/OFF status when PLC is turned OFF or operating mode is changed. Read-only: 7,168 (448 words): A00000 to A44715 (words A000 to A447) Read/write: 8,192 bits (512 words): A44800 to A95915 (words A448 to A959) Auxiliary bits are allocated specific functions. 16 bits (TR0 to TR15) Temporary bits are used to store ON/OFF execution conditions at program branches. 4,096: T0000 to T4095 (used for timers only) 4,096: C0000 to C4095 (used for counters only) 32 Kwords: D00000 to D32767 Special I/O Unit DM Area: D20000 to D29599 (100 words x 96 Units). Used to set parameters for Special I/O Units. CPU Bus Unit DM Area: D30000 to D31599 (100 words x 16 Units). Used to set parameters for CPU Bus Units. IR0 to IR15 Store PLC memory addresses for indirect addressing. Used as a generalpurpose data area for reading and writing data in word units (16 bits). Words in the DM Area maintain their status when the PLC is turned OFF or the operating mode is changed. Auxiliary Area www..com Temporary Area Timer Area Counter Area DM Area Index Registers Task Flag Area 32 (TK0000 to TK0031) Task Flags are read-only flags that are ON when the corresponding cyclic task is being executed and OFF when the corresponding task is not being executed or is in standby status. 4,000 words (trace data: 31 bits, 6 words) Memory Cards: OMRON Memory Cards with 8-MB, 15-MB, 30-MB, or 48-MB capacities can be used. (MSDOS format). Trace Memory File Memory Function Specifications Item Constant cycle time Cycle time monitoring I/O refreshing Possible: 1 to 32,000 ms (unit: 1 ms) Possible (Unit stops operating if cycle is too long): 10 to 40,000 ms (unit: 10 ms) Cyclic refreshing, immediate refreshing, refreshing by IORF(097). The CPU BUS UNIT I/O REFRESH (DLNK) instruction can be used to refresh CPU Bus Units (including allocated CIO and DM Area words) when required in the program. Data links for Control Link Units, remote I/O communications for DeviceNet Units, and other special data for CPU Bus Units is refreshed at the following times. During I/O refresh period or when CPU BUS UNIT I/O REFRESH (DLNK) instruction is executed. Specification Special refreshing for CPU Bus Units Possible (using the IOM Hold Bit in the Auxiliary Area) I/O memory holding when changing operating modes Load OFF Input time constant setting Operating mode setting at power-up Built-in flash memory All outputs from Output Units can be turned OFF when the CPU Unit is RUN, MONITOR, or PROGRAM mode. Time constants can be set for inputs from CJ-series Basic I/O Units. The time constant can be increased to reduce influence of noise and chattering or it can be decreased to detect shorter pulses on inputs. Possible (By default, the CPU Unit will start in RUN mode if a Programming Console is not connected.) User program and parameter areas (e.g., PC Setup) are automatically backed up and restored. 14 Item Memory Card functions Automatically reading programs (autoboot) from the Memory Card when the power is turned ON. Program replacement during PLC operation Memory Card storage data Possible Specification Possible User program: Program file format PC Setup and other parameters: Data file format I/O memory: Data file format (binary), text format, CSV format CPU Bus Unit data: Special format User program instructions, Programming Devices (including CX-Programmer and Programming Console), Host Link computers, AR Area control bits, easy backup operation Memory Card read/write method Filing Debugging Online editing www..com Program protection Error check Memory Card data can be handled as files. Force-set/reset, differential monitoring, data tracing (scheduled, each cycle, or when instruction is executed) One or more program blocks in user programs can be overwritten when CPU Unit is in PROGRAM or MONITOR mode. This function is not supported for block program areas. With the CX-Programmer, more than one program circuit can be edited at the same time. Overwrite protection: Set using DIP switch. Copy protection: Password set using CX-Programmer. User-defined errors (i.e., user can define fatal errors and non-fatal errors) The FPD(269) instruction can be used to check execution time and logic of each programming circuit. Error status can be simulated with the FAL and FALS instructions. Up to 20 errors are stored in error log. Information includes error code, error details, and time error occurred. Is it possible to set whether or not FAL errors are stored in the error log. Built-in peripheral port: Programming Device (e.g., CX-Programmer or Programming Console), Host Links, NT Links Built-in RS-232C port: Programming Device (e.g., CX-Programmer), Host Links, no-protocol communications, NT Links, PLC Links Serial Communications Unit (sold separately): Protocol macros, Host Links, NT Links Provided on all models. Accuracy: 1.5 min/mo. at 25C. Note: 1. The accuracy varies with the temperature. 2. Used to store time when power is turned ON and when errors occur. Error log Serial communications Clock Power OFF detection time Power OFF detection delay time Memory protection 10 to 25 ms (not fixed) 0 to 10 ms (user-defined, default: 0 ms) Held areas: User program, holding bits, Data Memory, and status of counter Completion Flags and present values. Note: If the IOM Hold Bit in the Auxiliary Area is ON, and the PC Setup is set to maintain the IOM Hold Bit status when power is turned ON, the contents of the CIO Area, Work Area, part of the Auxiliary Area, timer Completion Flags and PVs, Index Registers, and Data Registers will be saved. Sending commands to a FINS commands can be sent to a computer connected via Host Link System by executing Network Communications Host Link computer Instructions from PLC. Remote programming and monitoring Three-level communications Storing comments in CPU Unit Program check Control output signals Battery life Host Link communications can be used for remote programming and remote monitoring through a Controller Link System or Ethernet network. Host Link communications can be used for remote programming and remote monitoring from devices on networks up to two levels away (Controller Link Network, Ethernet Network, or other network). I/O comments can be stored in Memory Cards. Program checks are performed for items such as no END instruction and instruction errors. CX-Programmer can also be used to check programs. RUN output: The internal contacts will turn ON (close) while the CPU Unit is operating. (Possible only with CJ1WPA205R Power Supply Unit.) 5 years at 25C (The battery life depends on the ambient operating temperature; 0.75 years min.) (Battery Set: CPM2A-BAT01) Note: Use a replacement battery for which no more than 2 years have expired since the date of manufacture. Self-diagnostics Other functions CPU errors (watchdog timer), I/O bus errors, memory errors, and battery errors Storage of the number of times power has been interrupted. (Stored in A514.) 15 CJ1M-CPU22/23 Specifications Built-in I/O Allocation Areas I/O point Word Bit Input General-purpose input Interrupt input Quickresponse www..com input 0 IN0 2960 1 2 3 4 5 6 7 8 9 IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 IN9 0 OUT1 2961 1 2 3 4 5 OUT2 OUT3 OUT4 OUT5 OUT6 General- General- General- General- General- General- General- General- General- General- purpose purpose purpose purpose purpose purpose purpose purpose purpose purpose input 0 input 1 input 2 input 3 input 4 input 5 input 6 input 7 input 8 input 9 Interrupt Interrupt Interrupt Interrupt input 0 input 1 input 2 input 3 Quickresponse input 0 Quickresponse input 1 Quickresponse input 2 Highspeed counter input 1 (phase Z or reset) Quickresponse input 3 - - - - - - - - - - - - - - - - - Highspeed counter input Highspeed counter input 0 (phase Z or reset) - Highspeed counter input 1 (phase A incremental or count input) - Highspeed counter input 1 (phase B decremental, or direction input) - Highspeed counter input 0 (phase A incremental, or count input) - Highspeed counter input 0 (phase B decremental, or direction input) - - - - - - Out- General-purput pose output Pulse CW/ output CCW Pulse+ direction Pulse with variable duty factor (PWM) output Origin search - - - - - - General- General- General- General- General- Generalpurpose purpose purpose purpose purpose purpose output 0 output 1 output 2 output 3 output 4 output 5 Pulse output 0 (CW) Pulse output 0 (pulse) Pulse output 0 (CCW) Pulse output 1 (pulse) Pulse output 1 (CW) Pulse output 0 (direction) Pulse output 1 (CCW) Pulse output 1 (direction) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PWM output 0 PWM output 1 Origin search 0 (origin input signal) Origin search 0 (origin proximity input signal) Origin search 1 (origin input signal) Origin search 1 (origin proximity input signal) Origin search 0 (positioning completion signal) Origin search 1 (positioning completion signal) - - - - - - - Origin search 0 (error counter reset output) Origin search 1 (error counter reset output) Built-in Input Specifications Interrupt Inputs and Quick-response Inputs Item Number of interrupt and quick-re- 4 total sponse input points Interrupt inputs Interrupt input mode Counter mode Quick-response input At the rising or falling edge of the input signal, the CPU Unit's cyclic program is interrupted and the corresponding I/O interrupt task (task number 140 to 143) is executed. The response time (i.e., the time from the input condition being satisfied until execution of the interrupt task) is 93 s min. The number of rising or falling edges of the input signal are counted incrementally or decrementally, and when the count has been reached, the corresponding interrupt task (task number 140 to 143) is executed. The input response frequency is 1 kHz. Signals less than the cycle time (30 s min.) can be treated as ON signals for one cycle. Specification 16 High-speed Counter Input Item Number of high-speed counter inputs Counter modes (set in the PC Setup) 2 (high-speed counters 0 and 1) Phase differential inputs Up and down pulse in- Pulse + direction inputs Incremental pulse input (phase-A, -B, and -Z in- puts (incremental pulse, (pulse, direction, and re- (incremental pulse and reset inputs) decremental pulse, and set inputs) puts) reset inputs) 50 kHz 30 kHz 100 kHz 60 kHz 100 kHz 60 kHz 100 kHz 60 kHz Specification Response frequency Counter type Line driver input 24-VDC input Linear counter or circular counter (set in the PC Setup) Linear counter: 8000 0000 to 7FFF FFFF Hex Circular counter: 0000 0000 to circular counter set value (The circular counter set value is set in the PC Setup in the range 0000 0001 to FFFF FFFF Hex.) Counting range High-speed counter present value stor- High-speed counter 0: A270 (lower digits) and A271 (upper digits) age words High-speed counter 1: A272 (lower digits) and A273 (upper digits) www..com Target value comparison inputs and range comparison inputs are possible for these values. Note: The present values are updated each cycle as part of common processing. Use the PRV instruction to read the latest value. Control method Target value comparison Up to 48 target values and interrupt task numbers can be registered. Range comparison Up to 8 upper limits, lower limits, and interrupt task numbers can be registered. Z-phase signal + software reset: Counter reset when the Z-phase input is turned ON with the reset bit (see below) ON. Software reset: Counter reset when the reset bit (see below) turns ON. Reset bit: A531, bit 00 (high-speed counter 0); A531, bit 01 (high-speed counter 1) Counter reset method Built-in Output Specifications Positioning and Speed Control Functions Item Output frequency Frequency acceleration/ deceleration rate Changing set values during instruction execution Pulse output method Specification 1 Hz to 100 kHz (1 to 100 Hz: 1-Hz units; 100 Hz to 4 kHz: 10-Hz units; 4 to 100 kHz: 100-Hz units) 1 Hz to 2 kHz (every 4 ms), set in 1-Hz units Acceleration and deceleration for the PLS2 instruction can be set individually. The target frequency, acceleration/deceleration rate, and target position can be changed. The target frequency and acceleration/deceleration rate can only be changed for positioning at a constant speed. CW/CCW or pulse + direction Number of output pulses Relative coordinate specifications: 0000 0000 to 7FFF FFFF Hex (2,147,483,647 in either incremental or decremental direction) Absolute coordinate specifications: 8000 0000 to 7FFF FFFF Hex (-2,147,483,648 to 2,147,483,647) Instruction for origin search/reset Instructions for positioning and speed control ORG (ORIGIN SEARCH): Used to perform origin searches or origin resets according to set parameters. PLS2 (PULSE OUTPUT): Used to output pulses for trapezoidal positioning with individually set acceleration and deceleration rates. PULS (SET PULSES): Used to set the number of output pulses. SPED (SPEED OUTPUT): Used to output pulses without acceleration or deceleration. (The number of pulses must be set beforehand using the PULS instruction to perform positioning.) ACC (ACCELERATION CONTROL): Used to control the acceleration/deceleration rate. INI (MODE CONTROL): Used to stop pulse output. AR Area Words Pulse output 0: A276 (lower 4 digits) and A277 (upper 4 digits) Pulse output 1: A278 (lower 4 digits) and A279 (upper 4 digits) The present values are updated each cycle as part of overhead processing. The pulse output present value can be read to specified words using PRV (HIGH-SPEED COUNTER PV READ). Pulse output present value storage area 17 Pulse with Variable Duty Factor (PWM) Output Function Item Duty ratio Frequency Instruction for PWM 0% to 100%, set in 1% units 0.1 to 999.9 Hz, set in 0.1-Hz units PWM (PULSE WITH VARIABLE DUTY FACTOR): Used to output pulses with the specified duty factor. Specification Hardware Specifications Input Specifications Item Number of input points Input type www..com Input points Input voltage 10 points 24-VDC input or line driver input (switched with wiring) 24-VDC input IN0 to IN5 20.4 to 26.4 VDC IN6 to IN9 Line driver input IN0 to IN5 IN6 to IN9 Conforms to RS-422 line driver (equivalent to AM26LS31). The power supply voltage on the connected side must be 5 V5%. 4.0 k 4.1 mA 13 mA 10 mA Specification Input impedance Input current (typ.) ON voltage (min.) ON voltage (max.) Response speed (for general-purpose input) 3.6 k 6.2 mA 5.0 VDC/1 mA min. 17.4 VDC min./3 mA min. ON response time 8 ms max. (Select 0, 0.05, 1, 2, 4, 8, 16, or 32 ms in PC Setup.) OFF response time 8 ms max. (Select 0, 0.05, 1, 2, 4, 8, 16, or 32 ms in PC Setup.) Circuit Configuration Input Circuit configuration IN0 to IN5 3.6 k IN6 to IN9 4.0 k 24 V Internal circuit 100 24 V 100 LD+ 750 LD+ 1.5 K 1000 pF 1000 pF 0 V/LD- 100 0 V/LD- 100 18 Internal circuit Internal circuit OUT0 to OUT3 Internal circuit General-purpose Output Specifications: Transistor Outputs (Sinking) Outputs Rated voltage OUT0 to OUT3 5 to 24 VDC OUT4 to OUT5 External power supply Circuit configuration 10.2 to 26.4 VDC, 50 mA min. Lowvoltage circuit +V Lowvoltage circuit +V OUT4 to OUT5 COM COM Allowable voltage 4.75 to 26.4 V range Maximum switching current 0.3 A per point, 1.8 A per Unit Pulse Output Specifications (OUT0 to OUT3) Item Specification Maximum switch- 30 mA, 4.75 to 26.4 VDC ing capacity Minimum switch- 30 mA, 4.75 to 26.4 VDC ing capacity Maximum output frequency Output waveform 100 kHz OFF 90% 10% 2 s min. 4 s min. Outputs per com- 6 points mon Maximum inrush current Leakage current www..com voltage Residual ON response time OFF response time Fuse 3.0 A per point for 10 ms max. 0.1 mA max. 0.6 V max. 0.1 ms max. 0.1 ms max. ON None 19 Simple Wiring to Connect CJ1M-CPU22/23 and Servomotor CJ1M-CPU22/23 Models with built-in I/O Connecting Cable for Unit XW2Z-100J-A26 (1 m) Connecting Cable for SMARTSTEP A Series XW2Z-100J-B5 (1 m) XW2Z-200J-B5 (2 m) SMARTSTEP A Series Servo Driver R7D Servo Relay Unit XW2B-20J6-8A (for one axis) XW2B-40J6-9A (for two axes) Servomotor www..com For connections other than those involving Servo Drivers and Servomotors, wire to terminal blocks using an XW2Zan XW2D-40G6 or XW2B-40G5/4 Connector Terminal Conversion Unit. K Connecting Cable and Note: Do not use this document to operate the Unit. OMRON Corporation FA Systems Division H.Q. 66 Matsumoto Mishima-city, Shizuoka 411-8511 Japan Tel: (81)55-977-9181 Fax: (81)55-977-9045 Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 OMRON ELECTRONICS LLC 1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel: (1)847-843-7900/Fax: (1)847-843-8568 OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, Singapore 239920 Tel: (65)6835-3011/Fax: (65)6835-2711 Authorized Distributor: Note: Specifications subject to change without notice. Cat. No. R100-E1-01 Printed in Japan 0502-1M |
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